Critical Plant Shutdown, Maintenance, and Safe Dismantling Services
We execute time-critical shutdowns and controlled decommissioning with speed, precision, and absolute safety.
For industrial facilities in the chemical, pharmaceutical, and oil & gas sectors, scheduled Plant Shutdowns (or Turnarounds) are critical periods that directly impact operational continuity. Simultaneously, the need for safe and compliant Dismantling or Decommissioning of obsolete assets is rising. Kalpaka Engg. provides specialized, highly planned, and resource-intensive services to manage both these critical needs efficiently and safely across India.
Our teams specialize in executing high-intensity maintenance, inspection, and modification work within extremely tight timeframes dictated by the shutdown schedule.
Pre-Shutdown Planning: Detailed scope definition, resource allocation, and critical path scheduling, ensuring every task is optimized to reduce downtime. This includes risk assessments and safety method statements.
Maintenance and Repair: Performing essential tasks such as mechanical repairs, vessel inspection and cleaning, heat exchanger tube bundle pulling, valve overhauls, and piping replacements.
Modification Execution: Integrating new equipment or completing Retrofit installations planned during the operational period, ensuring seamless tie-ins and commissioning support upon restart.
Rapid Recommissioning: Supporting final system testing and handover to ensure the plant returns to full operation safely and on schedule.
We offer controlled, safe, and environmentally responsible services for the removal of defunct industrial assets, paving the way for site revitalization or new construction.
Safe Isolation and Preparation: Thorough purging, cleaning, and hazard isolation of equipment and piping before any dismantling activity begins.
Controlled Demolition: Utilizing specialized techniques and equipment for the structural dismantling of pipe racks, process columns, storage tanks, and heavy machinery while safeguarding surrounding active units.
Hazardous Waste Handling: Managing the segregation, labeling, and disposal or recycling of materials in strict compliance with local environmental regulations and health guidelines.
The Kalpaka Shutdown & Dismantling Advantage
We understand that every hour a plant is offline costs money. Our integrated EPC experience allows us to anticipate complex technical issues unique to the assets of the chemical, pharma, and oil & gas industries, delivering a quick, high-quality, and compliant return to service or site clearance.
