Expert Installation of Industrial Assets
We specialize in the safe, accurate, and quality-assured erection of heavy machinery and complex piping systems.
Mechanical Erection is the physical assembly and installation of all structural and process components on a plant site—the critical phase where engineered designs become tangible assets. Kalpaka Engg. excels in this field, providing certified, high-safety erection services for the chemical, pharmaceutical, and oil & gas sectors. Our decades of experience ensure that every piece of equipment, structure, and pipe spool is installed with exacting precision, guaranteeing operational reliability.
We manage the entire process of lifting, placing, and aligning all major industrial machinery and heavy components, strictly adhering to safety engineering standards.
Certified Lifting Plans: Detailed, pre-engineered lifting plans are developed for all critical lifts, utilizing certified cranes and specialized rigging equipment to ensure maximum stability and safety.
Precision Alignment: Expert field engineers and technicians ensure all rotating machinery (pumps, compressors, turbines) and static equipment (vessels, reactors, columns) are aligned and positioned within tight tolerance specifications, minimizing vibration and maximizing operational lifespan.
Structural Erection: Safe and rapid assembly of steel structures, pipe racks, and equipment supporting platforms based on approved civil and structural drawings.
Piping networks are the lifelines of any industrial plant. Our team specializes in the complex task of erecting process piping systems that handle a variety of media, temperatures, and pressures.
Spool and Line Installation: Installation of fabricated pipe spools and associated fittings, ensuring correct orientation, slope, and connection points as specified in the P&IDs.
Flange Management and Bolt Torquing: Meticulous joint integrity management, including controlled bolt torquing and tensioning, to guarantee leak-proof connections—a crucial factor in high-pressure or hazardous applications.
Testing and Commissioning Support: Preparation and execution of pre-commissioning activities, including pneumatic and hydrostatic pressure testing of entire piping systems to verify mechanical completion and integrity.
Why Kalpaka for Mechanical Erection?
Our seamless integration with our Engineering Design and Fabrication teams means we anticipate and resolve interface issues quickly on site. By choosing Kalpaka, you secure a partner known for timely completion, technical proficiency, and an unwavering commitment to site safety, especially critical in the demanding environments of Mumbai’s industrial belt.
